• 800

    ENGINE PERFORMANCE

    801

    Complete work order to include customer information, vehicle identifying information, customer concern, related service history, cause, and correction.

    802

    Identify and interpret engine performance concern; determine necessary action.

    803

    Research applicable vehicle and service information, such as engine management system operation, vehicle service history, service precautions, and technical service bulletins.

    804

    Locate and interpret vehicle and major component identification numbers.

    805

    Inspect engine assembly for fuel, oil, coolant, and other leaks; determine necessary action.

    806

    Diagnose abnormal engine noise or vibration concerns; determine necessary action.

    807

    Diagnose abnormal exhaust color, odor, and sound; determine necessary action.

    808

    Perform engine absolute (vacuum/boost) manifold pressure tests; determine necessary action.

    809

    Perform cylinder power balance test; determine necessary action.

    810

    Perform cylinder cranking and running compression tests; determine necessary action.

    811

    Perform cylinder leakage test; determine necessary action.

    812

    Diagnose engine mechanical, electrical, electronic, fuel, and ignition concerns; determine necessary action.

    813

    Verify engine operating temperature; determine necessary action.

    814

    Perform cooling system pressure tests; check coolant condition; inspect and test radiator, pressure cap, coolant recovery tank, and hoses; perform necessary action.

    815

    Verify correct camshaft timing.

    816

    Retrieve and record diagnostic trouble codes, OBD monitor status, and freeze frame data; clear codes when applicable.

    817

    Diagnose the causes of emissions or drivability concerns with stored or active diagnostic trouble codes; obtain, graph, and interpret scan tool data.

    818

    Access and use service information to perform step-by-step diagnosis.

    819

    Perform active tests of actuators using a scan tool; determine necessary action.

    820

    Describe the importance of running all OBDII monitors for repair verification.

    821

    Diagnose ignition system related problems such as no-starting, hard starting, engine misfire, poor drivability, spark knock, power loss, poor mileage, and emissions concerns; determine necessary action.

    822

    Inspect and test ignition primary and secondary circuit wiring and solid state components; test ignition coil(s); perform necessary action.

    823

    Inspect and test crankshaft and camshaft position sensor(s); perform necessary action.

    824

    Inspect, test, and/or replace ignition control module, powertrain/engine control module; reprogram as necessary.

    825

    Diagnose hot or cold no-starting, hard starting, poor drivability, incorrect idle speed, poor idle, flooding, hesitation, surging, engine misfire, power loss, stalling, poor mileage, dieseling, and emissions problems; determine necessary action.

    826

    Inspect and test fuel pumps and pump control systems for pressure, regulation, and volume; perform necessary action.

    827

    Replace fuel filters.

    828

    Inspect throttle body, air induction system, intake manifold and gaskets for vacuum leaks and/or unmetered air.

    829

    Inspect and test fuel injectors.

    830

    Verify idle control operation.

    831

    Inspect the integrity of the exhaust manifold, exhaust pipes, muffler(s), catalytic converter(s), resonator(s), tail pipe(s), and heat shield(s); perform necessary action.

    832

    Diagnose oil leaks, emissions, and drivability concerns caused by the positive crankcase ventilation (PCV) system; determine necessary action.

    833

    Inspect, test and service positive crankcase ventilation (PCV) filter/breather cap, valve, tubes, orifices, and hoses; perform necessary action.

    834

    Diagnose emissions and drivability concerns caused by the exhaust gas recirculation (EGR) system; determine necessary action.

    835

    Inspect, test, service and replace components of the EGR system, including EGR tubing, exhaust passages, vacuum/pressure controls, filters and hoses; perform necessary action.

    836

    Inspect and test electrical/electronic sensors, controls, and wiring of exhaust gas recirculation (EGR) systems; perform necessary action.

    837

    Inspect and test mechanical components of secondary air injection systems; perform necessary action.

    838

    Inspect and test electrical/electronically-operated components and circuits of air injection systems; perform necessary action.

    839

    Inspect and test catalytic converter efficiency.

    840

    Diagnose emissions and drivability concerns caused by the evaporative emissions control system; determine necessary action.

    841

    Inspect and test components and hoses of the evaporative emissions control system; perform necessary action.

    842

    Interpret diagnostic trouble codes (DTCs) and scan tool data related to the emissions control systems; determine necessary action.

    843

    Remove and replace timing belt; verify correct camshaft timing.

    844

    Remove and replace thermostat and gasket/seal.

    845

    Inspect and test mechanical/electrical fans, fan clutch, fan shroud/ducting, air dams, and fan control devices; perform necessary action.

    846

    Perform engine oil and filter change.

    1000

    AUTOMATIC TRANSMISSION AND TRANSAXLE

    1001

    Research applicable vehicle and service information, fluid type, vehicle service history, service precautions, and technical service bulletins.

    1002

    Check fluid level in a transmission or a transaxle equipped with a dip-stick.

    1003

    Check fluid level in a transmission or a transaxle not equipped with a dip-stick.

    1004

    Drain and replace fluid and filter(s).

     

     

    1100

    MANUAL DRIVE TRAIN AND AXLES

    1101

    Research applicable vehicle and service information, fluid type, vehicle service history, service precautions, and technical service bulletins.

    1102

    Drain and refill manual transmission/transaxle and final drive unit.

    1103

    Check and adjust clutch master cylinder fluid level.

    1104

    Check for system leaks.

    1105

    Check and adjust differential housing fluid level.

    1106

    Drain and refill differential housing.

     

     

    1200

    HEATING AND AIR CONDITIONING

    1201

    Research applicable vehicle and service information, vehicle service history, service precautions, and technical service bulletins.

    1202

    Inspect and replace A/C compressor drive belts, pulleys, and tensioners; determine necessary action.

    1203

    Inspect A/C condenser for airflow restrictions; determine necessary action.

    1204

    Inspect engine cooling and heater systems hoses; perform necessary action.

    1205

    Inspect A/C-heater ducts, doors, hoses, cabin filters, and outlets; perform necessary action.

    400

    CERTIFICATIONS

    401

    Prepare to obtain PA Safety Inspection Certification.

    402

    Prepare to obtain EPA 609 Refrigerant Recovery, Recycling Certification.

    403

    Prepare to obtain Emission Inspection Certification.
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     

    RESERVED

    Remove and reinstall door panel.

     
Last Modified on September 3, 2020